The BAN type pressure swing adsorption deoxygenation and nitrogen production equipment is based on the principle of pressure swing adsorption, using high-quality carbon molecular sieves as adsorbents to directly obtain nitrogen from compressed air.
Advantages
1. Ready to Use, Convenient Operation
2. High efficiency and energy saving, economical operation
3. High Purity Adjustable, Wide Range
4. Intelligent Monitoring, Worry-Free
System Process
|
Air Compressor |
Purification System |
Adsorption System |
Buffer System |
Main Technical
|
+Nitrogen flow rate |
5~3000 Nm³/h |
|
+Nitrogen Purity |
95~99.999% |
|
+Nitrogen pressure |
0.1~0.8MPa (adjustable) |
|
+Dew Point |
-40~-73℃ (atmospheric pressure) |
Working Principle
Based on the principle of pressure swing adsorption, high-quality carbon molecular sieves are used as adsorbents. Under certain pressure, due to kinetic effects, the diffusion rates of oxygen and nitrogen on the carbon molecular sieves differ significantly. Oxygen is largely adsorbed by the carbon molecular sieves, while nitrogen molecules are enriched in the gas phase, achieving oxygen-nitrogen separation.
Since the adsorption capacity of carbon molecular sieves for oxygen varies significantly with pressure, reducing the pressure desorbs the oxygen molecules adsorbed by the carbon molecular sieves, regenerating the carbon molecular sieves for repeated recycling.
A two-adsorption tower process is adopted, one tower adsorbs and produces nitrogen, and the other tower desorbs and regenerates, alternating in a cycle to continuously produce high-quality nitrogen.
Inequality Pressure
Equalization Process
Inequality Pressure-Equalizing Process
Traditional equal-pressure equalization process
Traditional Equality Pressure-Equalizing Process
Technical
1. Advanced unequal pressure equalization process improves the utilization rate of carbon molecular sieve and directly reduces compressed air consumption.
2. Advanced internal components ensure uniform airflow distribution and reduce airflow impact.
3. Bai'ao Company cooperates with well-known domestic and foreign molecular sieve manufacturers, and can select the most energy-efficient products according to the user's working conditions.
4. The most reliable gas source treatment method ensures the adsorption efficiency and service life of molecular sieves.
5. The stretching and twisting filling technology makes the carbon molecular sieve filling more uniform and dense, and reduces the friction coefficient to the lowest point. Improve the reliability of long-term operation of the entire machine.
6. Adopting Siemens PLC automatic program control. And it can be adjusted according to the purity of nitrogen, and the reserved interface can be remotely controlled with a computer.
7. Valves are reliable guarantees for stable operation of equipment, with fast opening and closing speed, low gas consumption, simple structure, good sealing performance, easy installation and maintenance, and long valve seat life.
8. Adopting advanced cylinder automatic compression technology, an alarm signal is issued when there is a shortage of carbon molecular sieve in the adsorption tower. Remind users to handle it promptly and prevent the pulverization of carbon molecular sieves. Extend the service life.
9. Unqualified nitrogen automatic venting device (optional)
10. Selecting components from well-known brands ensures the quality of user products and guarantees the long-term stability of nitrogen output, purity, and pressure.
Nitrogen Application Areas and Uses
Electronic Industry: Nitrogen Protection for Semiconductor and Electronic Component Production
Heat treatment: bright annealing, protective heating, metallurgical and magnetic material sintering, etc
Food industry: equipped with sterilization filters, can be used for nitrogen filling packaging, grain storage, vegetable and fruit preservation, alcohol packaging and protection
Carbon burning industry: underground explosion prevention and kerosene fire extinguishing
Chemical industry: nitrogen coverage, displacement, cleaning, pressure conveying, chemical reaction agitation, chemical fiber production protection, etc
Petroleum and natural gas industry: petroleum refining, nitrogen purging and leak detection of containers and pipelines, nitrogen injection for oil recovery
Pharmaceutical industry: nitrogen storage of traditional Chinese and Western medicine, stirring and conveying of nitrogen-filled medicinal materials, etc
Cable industry: production of cross-linked cables and protective gas
Others: Metallurgical industry, rubber industry, aerospace industry, etc.
Main Parameter Table of BAN99.5%(Purity)Nitrogen Generator
|
Model |
Output(Nm²/h) |
Effective Gas Consumption(Nm³/min) |
Air Purification System |
Inlet/Outlet Diameter(mm) |
Footprint(mm) |
|
|
BAN-5 |
5 |
0.28 |
BA-0.5 |
DN 15 |
DN 15 |
1000X900X2000 |
|
BAN-10 |
10 |
0.55 |
BA-1 |
DN 25 |
DN 25 |
1000X900×2100 |
|
BAN-20 |
20 |
1.1 |
BA-2 |
DN 25 |
DN 25 |
1600X1000X2100 |
|
BAN-40 |
40 |
2.2 |
BA-3 |
DN 32 |
DN 25 |
1700X1200X2300 |
|
BAN-60 |
60 |
3.3 |
BA-6 |
DN 40 |
DN 32 |
1900X1600X2600 |
|
BAN-100 |
100 |
5.5 |
BA-6 |
DN 40 |
DN 40 |
4200X1000X2700 |
|
BAN-150 |
150 |
8.25 |
BA-10 |
DN 50 |
DN 40 |
5000X1000X3100 |
|
BAN-200 |
200 |
11 |
BA-12 |
DN 50 |
DN 40 |
5500X1200X3200 |
|
BAN-300 |
300 |
16.5 |
BA-20 |
DN65 |
DN 50 |
6300X1400X3300 |
|
BAN-400 |
400 |
22 |
BA-26 |
DN 80 |
DN 50 |
7000X1600X3300 |
|
BAN-600 |
600 |
33 |
BA-40 |
DN 100 |
DN65 |
7500X1600X3500 |
|
BAN-800 |
800 |
43 |
BA-50 |
DN 100 |
DN65 |
9000X2200X4000 |
|
BAN-1000 |
1000 |
51 |
BA-60 |
DN 125 |
DN100 |
12000X2400X4000 |
|
BAN-1200 |
1200 |
66 |
BA-70 |
DN 125 |
DN100 |
12000×2400X4500 |
|
BAN-2000 |
2000 |
103 |
BA-120 |
DN 150 |
DN 100 |
14000X2400X5200 |
|
BAN-2500 |
2500 |
116 |
BA-130 |
DN 150 |
DN100 |
15000*3000*5200 |
|
BAN-3000 |
3000 |
140 |
BA-150 |
DN 150 |
DN125 |
15000*3000*6000 |
Main Parameter Table of BAN97%(Purity)Nitrogen Generator
|
Model |
Output(Nm³/h) |
Effective Gas Consumption(Nm³/min) |
Air Purification System |
Inlet/Outlet Diameter(mm) |
Footprint(mm) |
|
|
BAN10-97 |
10 |
0.4 |
BA-0.5 |
DN 15 |
DN 15 |
1000X900X2000 |
|
BAN20-97 |
20 |
0.8 |
BA-1 |
DN 25 |
DN 25 |
1000X900X2000 |
|
BAN40-97 |
40 |
1.6 |
BA-2 |
DN 25 |
DN 25 |
1500X1100X2200 |
|
BAN60-97 |
60 |
2.4 |
BA-3 |
DN 32 |
DN 25 |
1700X1400X2400 |
|
BAN100-97 |
100 |
4 |
BA-6 |
DN40 |
DN 32 |
1900X1500X2500 |
|
BAN150-97 |
150 |
6 |
BA-8 |
DN50 |
DN40 |
4000X900X2600 |
|
BAN200-97 |
200 |
8 |
BA-10 |
DN50 |
DN50 |
4700X1000X3100 |
|
BAN300-97 |
300 |
12 |
BA-12 |
DN65 |
DN50 |
5000X1000X3200 |
|
BAN400-97 |
400 |
16 |
BA-20 |
DN65 |
DN50 |
5400X1200X3300 |
|
BAN600-97 |
600 |
24 |
BA-26 |
DN 80 |
DN65 |
6200X1400X3300 |
|
BAN800-97 |
800 |
32 |
BA-40 |
DN 100 |
DN65 |
6800X1600X3300 |
|
BAN1000-97 |
1000 |
40 |
BA-40 |
DN 100 |
DN 80 |
7500X1600X4500 |
|
BAN1200-97 |
1200 |
48 |
BA-50 |
DN 125 |
DN 100 |
8500X2200X3800 |
|
BAN1500-97 |
1500 |
60 |
BA-60 |
DN 125 |
DN 100 |
9000X2200X4000 |
|
BAN2000-97 |
2000 |
80 |
BA-80 |
DN125 |
DN100 |
9000*2400*4000 |
|
BAN2500-97 |
2500 |
100 |
BA-100 |
DN125 |
DN100 |
9500*2400*4000 |
|
BAN3000-97 |
3000 |
120 |
BA-120 |
DN150 |
DN125 |
10000*3000*4000 |
|
BAN3500-97 |
3500 |
140 |
BA-140 |
DN150 |
DN125 |
10000*3000*4000 |
Main Parameter Table of BAN98%(Purity)Nitrogen Generator
|
Model |
Output(Nm³/h) |
Effective Gas Consumption(Nm³/min) |
Air Purification System |
Inlet/Outlet Diameter(mm) |
Footprint(mm) |
|
|
BAN10-98 |
10 |
0.44 |
BA-0.5 |
DN 15 |
DN15 |
1000X900X2000 |
|
BAN20-98 |
20 |
0.88 |
BA-1 |
DN 25 |
DN 25 |
1000X900X2100 |
|
BAN40-98 |
40 |
1.76 |
BA-2 |
DN 25 |
DN 25 |
1600X1200X2300 |
|
BAN60-98 |
60 |
2.64 |
BA-3 |
DN 32 |
DN 25 |
1700X14002400 |
|
BAN100-98 |
100 |
4.2 |
BA-6 |
DN40 |
DN 32 |
1900X1600X2600 |
|
BAN150-98 |
150 |
6.5 |
BA-8 |
DN50 |
DN40 |
4000X1000X2700 |
|
BAN200-98 |
200 |
8.6 |
BA-10 |
DN50 |
DN50 |
4600X1000X2700 |
|
BAN300-98 |
300 |
12.8 |
BA-12 |
DN65 |
DN 50 |
5500X1200X3300 |
|
BAN400-98 |
400 |
17.6 |
BA-20 |
DN65 |
DN50 |
6200X1400X3500 |
|
BAN600-98 |
600 |
25.5 |
BA-30 |
DN80 |
DN65 |
7000X1600X3500 |
|
BAN800-98 |
800 |
33.5 |
BA-40 |
DN 100 |
DN65 |
7500X1600X4500 |
|
BAN1000-98 |
1000 |
42 |
BA-50 |
DN100 |
DN 80 |
8500×2200X3500 |
|
BAN1200-98 |
1200 |
50 |
BA-60 |
DN125 |
DN100 |
9000×2200X4000 |
|
BAN1500-98 |
1500 |
63 |
BA-70 |
DN 125 |
DN 125 |
12000X2200X4000 |
|
BAN2000-98 |
2000 |
84 |
BA-100 |
DN125 |
DN100 |
12000*2400*4000 |
|
BAN2500-98 |
2500 |
105 |
BA-120 |
DN125 |
DN100 |
1200*2400*4000 |
|
BAN3000-98 |
3000 |
126 |
BA-130 |
DN150 |
DN125 |
13000*3000*4500 |
|
BAN3500-98 |
3500 |
147 |
BA-150 |
DN150 |
DN125 |
13000*3000*4500 |
Note: The data listed above are based on a raw material compressed air pressure of 0.8MPa (gauge pressure), gas consumption as the actual flow rate before entering the adsorption cylinder, an ambient temperature of 20℃, an elevation of 0 meters, and a relative humidity of 80%.
Main Parameter Table of BAN99%(Purity)Nitrogen Generator
|
Model |
Output(Nm³/h) |
Effective Gas Consumption(Nm³/min) |
Air Purification System |
Inlet/Outlet Diameter(mm) |
Footprint(mm) |
|
|
BAN10-99 |
10 |
0.5 |
BA-0.5 |
DN 15 |
DN 15 |
1000X900X2000 |
|
BAN20-99 |
20 |
1.0 |
BA-1 |
DN 25 |
DN 25 |
1600X1000X2100 |
|
BAN30-99 |
30 |
1.5 |
BA-2 |
DN 25 |
DN 25 |
1600X1000X2200 |
|
BAN40-99 |
40 |
2.0 |
BA-2 |
DN 32 |
DN 25 |
1600X1200X2300 |
|
BAN60-99 |
60 |
3.0 |
BA-3 |
DN 32 |
DN 25 |
1800X1400X2400 |
|
BAN80-99 |
80 |
4.0 |
BA-6 |
DN 40 |
DN 32 |
1900X1600X2600 |
|
BAN100-99 |
100 |
5.0 |
BA-6 |
DN 40 |
DN 32 |
2000X1700X2700 |
|
BAN120-99 |
120 |
6.0 |
BA-6 |
DN 50 |
DN 40 |
4200X1000X2700 |
|
BAN150-99 |
150 |
7.5 |
BA-6 |
DN 50 |
DN 40 |
4700X1000X2700 |
|
BAN200-99 |
200 |
10 |
BA-8 |
DN 50 |
DN 40 |
5200X1000X3100 |
|
BAN300-99 |
300 |
15 |
BA-16 |
DN 65 |
DN 50 |
5800X1200X3300 |
|
BAN400-99 |
400 |
20 |
BA-20 |
DN65 |
DN 50 |
6500X1400X3300 |
|
BAN600-99 |
600 |
30 |
BA-30 |
DN 80 |
DN 50 |
7500X1600X3500 |
|
BAN800-99 |
800 |
40 |
BA-40 |
DN 100 |
DN 65 |
8000X1600X4500 |
|
BAN1000-99 |
1000 |
50 |
BA-50 |
DN 100 |
DN 65 |
9000X2200X4000 |
|
BAN1200-99 |
1200 |
60 |
BA-60 |
DN 125 |
DN 65 |
12000X2200X4000 |
|
BAN1500-99 |
1500 |
75 |
BA-80 |
DN 125 |
DN 80 |
13000X2400X4500 |
|
BAN200-99 |
2000 |
86.6 |
BA-100 |
DN125 |
DN100 |
1300*3000*4500 |
|
BAN2500-99 |
2500 |
108 |
BA-120 |
DN125 |
DN100 |
1300*3000*4500 |
|
BAN3000-99 |
3000 |
130 |
BA-130 |
DN150 |
DN125 |
15000*3300*4500 |
|
BAN3500-99 |
3500 |
151 |
BA-150 |
DN150 |
DN125 |
15000*3300*4500 |
Main Parameter Table of BAN99.9%(Purity)Nitrogen Generator
|
Model |
Output(Nm³/h) |
Effective Gas Consumption(Nm³/ min) |
Air Purification System |
Inlet/Outlet Diameter(mm) |
Footprint(mm) |
|
|
BAN5-39 |
5 |
0.33 |
BA-0.5 |
DN 15 |
DN 15 |
1000X900X2200 |
|
BAN10-39 |
10 |
0.61 |
BA-1 |
DN 25 |
DN 25 |
1000X900X2300 |
|
BAN20-39 |
20 |
1.2 |
BA-2 |
DN 25 |
DN 25 |
1550X1150X2300 |
|
BAN30-39 |
30 |
1.9 |
BA-3 |
DN 32 |
DN 25 |
1650X1250X2400 |
|
BAN40-39 |
40 |
2.5 |
BA-3 |
DN 32 |
DN 25 |
1800X1400X2400 |
|
BAN60-39 |
60 |
3.7 |
BA-6 |
DN40 |
DN 32 |
2000X1600X2700 |
|
BAN80-39 |
80 |
5 |
BA-6 |
DN 40 |
DN 40 |
4500X900X2700 |
|
BAN100-39 |
100 |
6 |
BA-8 |
DN 50 |
DN 40 |
4700X1000X3100 |
|
BAN120-39 |
120 |
7.5 |
BA-10 |
DN 50 |
DN 40 |
4700X1000X3100 |
|
BAN150-39 |
150 |
9 |
BA-12 |
DN 50 |
DN 40 |
5000X1100X3100 |
|
BAN200-39 |
200 |
12 |
BA-16 |
DN65 |
DN 50 |
5700X1200X3200 |
|
BAN300-39 |
300 |
18 |
BA-26 |
DN 80 |
DN 50 |
6500X1500X3300 |
|
BAN400-39 |
400 |
25 |
BA-30 |
DN 80 |
DN 65 |
8000X1800X3400 |
|
BAN600-39 |
600 |
37 |
BA-50 |
DN 100 |
DN65 |
8500X2000X4500 |
|
BAN800-39 |
800 |
50 |
BA-60 |
DN 125 |
DN 65 |
12000X2200X3500 |
|
BAN1000-39 |
1000 |
61 |
BA-70 |
DN 125 |
DN65 |
13000X2200X4000 |
|
BAN1200-39 |
1200 |
75 |
BA-90 |
DN 150 |
DN 80 |
14000X2400X4500 |
|
BAN1500-39 |
1500 |
95 |
BA-110 |
DN125 |
DN80 |
9000*2400*4000 |
|
BAN2000-39 |
2000 |
158 |
BA-160 |
DN125 |
DN100 |
9500*2400*4000 |
Main Parameter Table of BAN99.99%(Purity)Nitrogen Generator
|
Model |
Output(Nm³/h) |
Effective Gas Consumption(Nm³/min) |
Air Purification System |
Inlet/Outlet Diameter(mm) |
Footprint(mm) |
|||||
|
BAN5-49 |
5 |
0.5 |
BA-0.5 |
DN 15 |
DN 15 |
1000x900x2000 |
||||
|
BAN8-49 |
8 |
0.8 |
BA-1 |
DN25 |
DN25 |
1500X10002300 |
||||
|
BAN12-49 |
12 |
1.2 |
BA-2 |
DN 25 |
DN25 |
1600X1200X2100 |
||||
|
BAN20-49 |
20 |
2.0 |
BA-3 |
DN32 |
DN 25 |
1650X1250X2400 |
||||
|
BAN30-49 |
30 |
3.0 |
BA-3 |
DN40 |
DN25 |
1800X1400X2500 |
||||
|
BAN40-49 |
40 |
4.0 |
BA-6 |
DN40 |
DN25 |
4000X900×2500 |
||||
|
BAN60-49 |
60 |
6.0 |
BA-6 |
DN50 |
DN32 |
4700X1000X3100 |
||||
|
BAN80-49 |
80 |
8.0 |
BA-8 |
DN50 |
DN40 |
4700x1000x3100 |
||||
|
BAN100-49 |
100 |
10 |
BA-10 |
DN65 |
DN40 |
5000X1100X3100 |
||||
|
BAN120-49 |
120 |
12 |
BA-12 |
DN65 |
DN40 |
5700X1200X3000 |
||||
|
BAN140-49 |
140 |
14 |
BA-16 |
DN65 |
DN 50 |
6000X1400X3300 |
||||
|
BAN160-49 |
160 |
16 |
BA-16 |
DN 80 |
DN 50 |
6000X1400X3300 |
||||
|
BAN180-49 |
180 |
18 |
BA-20 |
DN80 |
DN50 |
6000X1400X3300 |
||||
|
BAN200-49 |
200 |
20 |
BA-20 |
DN 80 |
DN50 |
6500X1400X3300 |
||||
|
BAN250-49 |
250 |
25 |
BA-26 |
DN100 |
DN 50 |
7000X1600X3500 |
||||
|
BAN300-49 |
300 |
30 |
BA-30 |
DN100 |
DN50 |
8000X1600X3500 |
||||
|
BAN500-49 |
500 |
42 |
BA-50 |
DN125 |
DN50 |
11000X2200X3500 |
||||
|
BAN800-49 |
800 |
67 |
BA-70 |
DN150 |
DN 65 |
13000×2400X4500 |
||||
|
BAN100049 |
1000 |
83.5 |
BA-90 |
DN125 |
DN65 |
13000*2600*4000 |
||||
|
BAN1200-49 |
1200 |
100 |
BA-110 |
DN150 |
DN80 |
13000*3000*4000 |
||||
Note: The data listed above are based on a raw material compressed air pressure of 0.8MPa(gauge pressure), air consumption as the actual flow rate before entering the adsorption cylinder, an ambient temperature of 20℃, an elevation of 0 meters, and a relative humidity of 80%.
Main Parameter Table of BAN99.999%(Purity)Nitrogen Generator
|
Model |
Output (Nm³/h) |
Effective Gas Consumption |
Inlet Diameter (mm) |
Outlet Diameter(mm) |
||||||
|
BAN10-59 |
10 |
1.2 |
DN15 |
DN15 |
||||||
|
BAN20-59 |
20 |
2.3 |
DN25 |
DN25 |
||||||
|
BAN40-59 |
40 |
4.6 |
DN25 |
DN25 |
||||||
|
BAN60-59 |
60 |
6.8 |
DN32 |
DN25 |
||||||
|
BAN100-59 |
100 |
11.5 |
DN40 |
DN25 |
||||||
|
BAN120-59 |
120 |
13.6 |
DN40 |
DN25 |
||||||
|
BAN150-59 |
150 |
17 |
DN50 |
DN32 |
||||||
|
BAN200-59 |
200 |
23 |
DN50 |
DN40 |
||||||
|
BAN300-59 |
300 |
34 |
DN100 |
DN40 |
||||||
|
BAN400-59 |
400 |
45.5 |
DN125 |
DN50 |
||||||
|
BAN600-59 |
600 |
68 |
DN150 |
DN50 |
||||||
|
BAN800-59 |
800 |
91 |
DN150 |
DN65 |
||||||
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